Friday, January 25, 2999

Professional Piping Services, Inc.

This inaugural post is to make it clear that this blog and its content are the product of TecBrat and not my client, Professional Piping Services, Inc.

TecBrat will attempt to ensure whatever is written here is accurate, but considering I'm a web-developer and not a pipe cleaning professional, I am subject to error and ignorance. If you'd like to let me know about an error, please submit a comment on the relevant post and I'll look into it.

My goal is to share some of the wisdom and experience of my client while hopefully helping the world to get to know my client.

Thursday, January 24, 2019

What's the deal with Restricted Flow?

Probably the most obvious reason to have your pipes cleaned is when restricted flow has been noticed.

If the product carried by your pipes leaves any sludge or gunk behind, it builds up on the interior of the pipe and, before you know it, you’re trying to push a 36" pipe’s load through a 12" or less opening.

This is a severe problem for both Gravity flow systems and force flow systems. With a gravity system, you'll find a buildup and possibly a nasty overflow of your holding system. On a pumped system, the equipment will have to work harder, burn more fuel or electricity and possibly wear out faster.

To cut down on the strain on your equipment, and relieve some of the stress on your budget, have your industrial pipes professionally cleaned by an experienced Pipe Pigging Service like Professional Piping Service, Inc.

My client, Mr. Cimbora, has been in this industry for over 60 years! Gained the experience to recognize piping problems and implement the correct solution.

Let PPSI send a pig through your pipes!
(Learn what a pipe pig is, in my earlier posts.)

Pipe System Cleaning in Riverview Florida

Riverview Florida is growing fast! This influx of homes and businesses, off course, includes people and people need water, and lots of it.

Of course, a considerable portion of that water has to be carried away for treatment and re-use.

In other posts and other blogs, I've written about the importance of pre-commission cleaning of a new piping system. The new developments in the Riverview and Southshore area would be well advised to have their freshly lain pipes cleaned to ensure the a clean start for all their customers.

Storm water and wastewater pipes need to be prepared and maintained as well.

Parts of Riverview are aging and therefore have some aging pipes as well. Having some of that old piped pigged at this point could restore maximum flow and ensure the quality of the product in question. (Tap water).

Professional Piping Services, Incwww.professionalpiping.com/. has the knowledge, experience and equipment to ensure your project in RiverviewFlorida or Southshore is handled properly.

Thursday, December 27, 2018

Factors to consider for cleaning potable water systems

Today I'm going to revisit a topic that has come up in the various places that I write about my client, Professional Piping Services Inc. That topic is the factors to consider when evaluating potable water systems for cleaning.

Potable Water Cleaning Process Factors


Depending on the individual situation, potable water pipe cleaning is often performed in 8 to 10 hour cycles, with the system disinfected and restored to potable use at the end of each shutdown period. The cleaning process provides for immediate restoration of service if the need should arise, as might be the case for fire protection. An important part of the cleaning process for potable water systems is advanced notification of all consumers with instructions on how to manage and work through this temporary disruption of service.

Quite a length of pipe can be cleaned very quickly, heavily influenced by the reliability of mapping of the piping system, the initial interior conditions and the size & age of pipe(s). It is not uncommon to clean a whole mile of pipe in one cycle. It is recommended, but not required, to begin cleaning the piping system on the supply side allowing water that has just been put through the costly treatment process is carried through clean pipes into the remaining system.

After a thorough cleaning, a potable water system should not be expected to become soiled again. Today's quality standards at water treatment facilities leave little to nothing to soil the interior of the piping system. On the other hand, allowing clean potable water to leave the plant and enter poorly maintained aging pipe that's already contaminated with lime, silt or other deposits presents an inferior product to the end users in homes, restaurants and other businesses.

A frequent side benefit of having your potable water system cleaned is that the mapping of the system will be updated with the accurate location of lost valves and mystery connections. Locations, diameters and other details can be recorded for later use.

My client, Professional Piping Services, Inc, is a Certified Underground Utility Contractor with License Number CU-C055717

Summary:

  1. Provide advanced notification to all consumers
  2. A section of the system may be offline for 8 to 10 hours
  3. The system is restored to potable use at the end of each session
  4. Accurate mapping influences the length of pipe processed in each session
  5. Start at the source, whenever possible
  6. This should be a once and done operation in modern potable systems, as modern standards prevent re-contamination.
  7. There is a side benefit of having the system re-mapped, aiding in future maintenance and expansion projects.



Thursday, November 1, 2018

Pre-commission Pigging

One might think it unnecessary to clean a brand new piping system, but think about the fact that cleaning the system prior to use will effectively remove debris, lost tools, wildlife, lumber and other things you wouldn't imagine could have made their way into your system during construction.

The initial pipe pigging will also answer the first question that would be asked if the new system isn't pumping correctly "Is there an obstruction in the pipes?"


Foreign objects are a threat to pump impellers, valve seats and other inline components. Pigging removes that threat.

Because the cleaning process removes the air from the system, it allows for an effective hydrostatic test.

Pigging wastes less water than traditional flush methods and avoids creating a lake of waste at the end of the system. We certainly don't need more cleanup tasks added to our routine!
For systems that require disinfection or other inline treatment, organic material, chlorine and other contaminants are removed from the system and the treatment process is ensured full contact with and saturation of the interior pipe surfaces and all the fittings.

The system gets a good test run, checking all the valves, confirming flow patterns, and allowing for tests of blow offs, drains, vacuum breakers, air releases, so that the operator will have confidence in their operation. Years of experience with a variety of systems has proven that this is not a light consideration.

For these reason, and more, plus the fact that it adds very little to the bottom line cost of the project, pre-commission pipe pigging is highly recommended.

Contact Professional Piping Service, Inc. for more details.
Certified Underground Utility Contractor
License Number CU-C055717


Friday, October 12, 2018

Another Look at Pipe Pigging

Another Look at Pipe Pigging


Although the technology of the hardware of pipeline pigs has been fairly static, the way they are put to use changes quickly.

Just running a poly pig through a pipe and declaring it "clean" is nonsense! When you send an inline inspection tool through the piping system, you expect that your your pig has reduced or eliminated lift off, allowing a more accurate result from magnetic flux leakage inspection. One also expects the pipeline's efficiency to be greatly improved after thorough pigging.

To get the best cleaning and ensure the system's peak condition, it is a must to enlist the services of a qualified pipeline-cleaning service company such as Professional Piping Services, Inc.

The first mechanical pigs were pretty rustic devices thrown together from bailed fabric and barbed wire. The have matured into today's polyurethane (PU or just "Poly") marvels. Each manufacturer will select their own types and ratios of pre-polymers and curing agents that combine to create the castable product with various foam densities, abrasion resistance, elasticities and other variables that impact effectiveness and durability in a given application.

What kinds of Pigs are available?

The kinds of pigs, and the applications they can be used for, are as varied as the piping industry itself. Generally, pigs are are made in sizes with a 1.5 length to diameter ratio. Keeping your bends, or ells, to a minimum of 1.5D is therefore important for them to be easily piggable. Tandem pigs can be used to navigate the tighter ells, if retrofitting an existing system is not an option.

In addition to Poly Foam or PU pigs, steel mandrel discs and cups can be used for certain applications.

The Polly foam types are generally made to match the Outside Diameter of the pipe and can navigate tight radius ells, miter bends, "T" intersections, multi-diameter piping systems and reduced port valves. Polly Foam Pigs sometimes incorporate wire strip brushes for more thorough cleaning, a nose pull rope to assist in propulsion, transmitter cavity to install varoius instruments, making it a smart pig, and other accessories as may be required.

When using an ILI, it may be required to provide data before the ILI tool is introduced into the system. This data can be captured using a caliper pig to identify welds, taps, valve, bends, wall thickness and more.

A smart pig was mentioned before, but let me explain. A smart pig (also know as Sherlock Pig) helps re-map the entire system. A pipeline's construction doesn't always match the original plan, so the documents may not provide an accurate picture of the final system. The smart pig can identify lost branches and valves, changes in diameter, and can even specify depth in earth or water.

There is much more to this topic than the author can address at this time. When you need help with your piping system, don't trust me, trust my client, Professional Piping Services, Inc.

The author of this article has referenced source(s) from the internet including an article from pgjonline.com. The client for whom this is written is much more knowledgeable about the topic than the author. Any inaccuracy or error should be attributed to the author, and not the Poly Pig Specialists themselves, or the referenced article(s).

Friday, August 3, 2018

Pipeline Pigging Considerations

Pipeline poly pigs and other pipe pigging systems can be used to remove impurities, restore flow or purge product from a pipe-train. The conditions of the pipe, the reason for pigging and the design of the system each play a role in determining how to proceed.

Product purging pigs need to fit very tightly in their pipes, like the plunger in a syringe. A pig designed to remove loose sand and gravel will have different characteristics than one designed to remove inches or even feet of caked on debris from the interior of pipes. Pipes with such massive build up may even need a progression of pigs of increasing diameter to finally accomplish the job.

All this debris has to go somewhere, so the pig catcher will need to be equipped to capture the mess as well as the poly pig.

If the system has never been pigged before, or you just need to re-map the system before some other project, a radio transmitting smart pig called "Sherlock Pig" can be passed through the system to correct any differences between reality and paper.

Differences in pipe diameter, obstructions such as valves, and branches the might lead the pig astray must be accounted for and dealt with.

Professional Piping Services, Inc., lead by Roger M Cimbora, Sr., General Manager, has the expertise and experience to select the right pigging system and make sure it's put to good use, getting our system back to it's optimal performance.